Inert Ceramic Balls

Inert Ceramic Balls

Inert ceramic balls are mainly used as support and covering materials for catalysts in reactors, which can buffer the impact of liquids and gases entering the reactor on the catalyst, protect the catalyst, and improve the distribution of liquids and gases in the reactor.
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Description

Technical Parameters

DSCN0153

 
 

Product Introduction

Inert alumina ceramic balls are made of very high-quality chemical ceramic clay materials. According to the different Al2O3 contents, filler ceramic balls are divided into: ordinary ceramic balls, inert ceramic balls, medium aluminum balls, high aluminum balls, 99% alumina balls, activated alumina ceramic balls, porous ceramic balls, microporous ceramic balls, and thermal storage ceramic balls.


Its surface is smooth, the density is uniform, and it is not easy to absorb water, so it can maintain long-term stability and reliability during use. Its high strength characteristics enable it to withstand high pressure and high temperature environments without being easily damaged or deformed.

 

Performance Index
Item/Product 75
series
92
series
95
series
AL2O3(%) ≥ 75 ≥ 92 ≥ 95
Moh's Hardness 7.5 9 9
Water absorption(%) ≤ 0.02 ≤ 0.02 ≤ 0.02
Bulk Density(g/cm³) ≥ 3.20 ≥ 3.60 ≥ 3.70
Wear Resistance(‰) ≤ 0.15 ≤ 0.15 ≤ 0.10
Colour white white white

 

Inert alumina ceramic ball's Characteristics

Some inert alumina ceramic balls have been specially treated to have certain catalytic activity and can directly participate in chemical reactions, improving reaction rate and efficiency. Non polluting catalyst, maximizes resistance to wear and tear, prolongs catalyst activity life, and reduces operating costs.

High strength and high pressure resistance

Inert alumina ceramic balls have high mechanical strength, can withstand large pressures, are not easily broken, and therefore have a long service life.

High chemical stability

It can withstand corrosion from various acids, bases, salts, and organic solvents without undergoing chemical reactions with these substances, thereby ensuring long-term stability of its performance.

Excellent thermal stability

Inert alumina ceramic balls can maintain structural stability and performance invariance in high-temperature environments, with a heat resistance temperature of up to 1650, suitable for high-temperature processes.

Good wear resistance

Its high hardness and low wear rate characteristics enable inert alumina ceramic balls to maintain good wear resistance for a long time in high-speed flowing media, reducing the wear of catalyst particles.

 

Application
 

Inert alumina ceramic balls are widely used as the covering or supporting media of the catalyst in the reactors and tower packing in many fields such as petroleum, chemical industry, chemical fertilizer, natural gas and environmental protection etc. The main role is to buffer the impact of liquid and gas to the catalyst in the reactor, protect the catalyst and improve the distribution of liquid and gas in the reactor.

Petrochemical industry
Used in catalytic cracking units as a supporting material for catalysts, promoting efficient cracking of crude oil macromolecular hydrocarbons into products such as gasoline and diesel. ‌


Fertilizer production
As a reactor filler, it enhances the uniformity of gas or liquid distribution and ensures the stability of chemical reactions such as ammonia synthesis. ‌


Environmental protection field
In strong acid environments such as sulfuric acid production, it serves as a supporting material to resist corrosive media and maintain the normal operation of equipment. ‌


High temperature working conditions
In high-temperature scenarios such as steel smelting, as a filler for gas distribution devices, it can withstand temperatures of thousands of degrees Celsius while maintaining breathability. ‌

 

DSCN0154

Customization of dimensions for inert ceramic balls

 

There are various specifications for inert ceramic balls, with a diameter range generally between 1mm and 75mm. Common diameter specifications include 3 mm,6mm,8mm,10mm,13mm,16mm,19mm,20mm,25mm,30mm,38mm,50mm,60mm,75mm etc.

 

 

 

 

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