Ceramic Liners

Ceramic Liners

Ceramic Liners are widely used as wear-resistant lining plates for material silos and hopper equipment in thermal power plant systems and metallurgical steel industry's feeding and batching systems. This lining board can be twisted and cut, suitable for installing various irregular equipment. Suitable as an wear-resistant lining for material conveying equipment in high-temperature environments, it can withstand the impact of large blocks of materials.
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Description

Technical Parameters

Product Description

 

Ceramic rubber steel plate refers to a material composed of three materials: ceramic, rubber, and steel plate.
Ceramics are a type of high hardness material with excellent wear resistance, corrosion resistance, and high temperature resistance. They are commonly used in the production of abrasives, tools, and refractory materials.
Rubber is a kind of elastic and plastic polymer material, which has excellent wear resistance, chemical corrosion resistance and aging resistance. It is often used to make seals, vibration absorbers, etc.
Steel plate is a metal material with high strength and weather resistance, commonly used in the production of structural components, mechanical accessories, etc.
The production process of ceramic rubber steel plates usually involves mixing ceramics and rubber, and then bonding or hot pressing them with the steel plate to form a whole. The material produced in this way not only has the hardness and wear resistance of ceramics, but also the elasticity and impact resistance of rubber, as well as the strength and corrosion resistance of steel plates, which can play a good role in some special working environments.
Ceramic rubber steel plates are often used in material conveying systems, lining of abrasive equipment, protective materials, etc. in industries such as mining, steel, power, and chemical engineering, which can effectively extend the service life of equipment and improve production efficiency.

 

95% Alumina Ceramic Rubber Panel

 

Features

 

1, Impact resistance: The combination of alumina wear-resistant ceramics and rubber has good buffering performance, which can effectively buffer the impact of ores and other materials falling from high altitude. However, the wear-resistant ceramic lining plate has wear-resistant performance due to the main raw material of the product being alumina, but its toughness is insufficient. When the impact reaches a certain degree, wear-resistant ceramic rubber composite plate must be selected
2, Convenient construction: it can be bolted and welded, with simple operation and fast construction speed
3, Non sticking and non blocking: Compared to steel plates, polymer lining plates, and pure rubber plates, it is less prone to sticking and blocking materials
4, Noise reduction: Rubber elastomers have excellent shock absorption effects, which can reduce the noise generated during material transportation
5, Weight loss: Ceramics and rubber have much lower density than manganese steel and high chromium wear-resistant plates, making them lightweight and easy to replace
Moreover, due to its high wear resistance, it does not require frequent replacement, saving enterprises a lot of time.

 

Ceramic Liners Applications

 

Applications & Hardware
Application Fastening Methods Backing plates
raw meterial feed rubber bond plain rubber with captive studs
head chute liner studs mild steel
impact curtains captive socket 3 Cr 12
chute liner plug weld Stainless steel
rock boxes
skirt boards
bucket liner

 

Product Parameter

 

  
Material Properties   Unit Value
rubber Tensile strength   Mpa 16
Break extension   % 450-500
shore hardness   - 60±5
break permanent deformation   % 30
main composition     Natural rubber + SBR
Peel strength between rubber and ceramic/rubber and steel   Mpa 16
Bonding strength between rubber and ceramic   Mpa 4
 


95% Alumina Ceramic Rubber Panel
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