Rubber Ceramic Liners
Description
Technical Parameters
Products Description
Rubber ceramic liner is a high-quality wear-resistant material with dense structure, high hardness, high wear resistance, good chemical stability, and good impact absorption ability. Widely used for consumables protection in various industries such as mines, steel mills, power plants, cement plants, etc.
The rubber ceramic liners perfectly combines the high hardness and strength of ceramic materials with the high toughness and wear resistance of rubber materials, making them have good impact resistance and wear resistance. At the same time, it can also withstand high temperatures, strong acidic and alkaline environments, greatly extending its service life. Due to its excellent impact absorption ability, even during the operation of heavy transportation equipment, it can ensure that the board is not easily separated or damaged.
Rubber ceramic liners can provide effective protection in industrial fields such as mines, steel mills, and cement plants. Due to long-term wear and impact, their wear resistance decreases, which has a significant impact on the lifespan and efficiency of the equipment. Wear resistant rubber ceramic plates can effectively protect equipment, extend its service life, reduce maintenance costs, and improve production efficiency.
The rubber ceramic production line uses rubber vulcanization technology to embed wear-resistant ceramics that have undergone vulcanization treatment into rubber, and paste them inside all equipment with adhesive. According to customer requirements, it can also be vulcanized together with the steel plate or without bolts.
Features
1. Excellent wear resistance: The surface of the wear-resistant rubber ceramic plate is covered with high hardness ceramics, which has excellent wear resistance and can keep the surface flat and smooth for a long time.
2. Good corrosion resistance: The core material of wear-resistant rubber ceramic plates is rubber, which can effectively resist the invasion of corrosive environments such as moisture, acid, and alkali, and has good corrosion resistance.
3. Easy construction: Wear resistant rubber ceramic panels can be easily installed using cold bonding or hot pressing processes, without the need for complex engineering construction.
4. Easy maintenance: The wear-resistant rubber ceramic plate has non adhesion and is not easily contaminated with dirt, making cleaning and maintenance very convenient.
Applications
| Applications & Hardware | ||
| Application | Fastening Methods | Backing plates |
| raw meterial feed | rubber bond | plain rubber with captive studs |
| head chute liner | studs | mild steel |
| impact curtains | captive socket | 3 Cr 12 |
| chute liner | plug weld | Stainless steel |
| rock boxes | ||
| skirt boards | ||
| bucket liner | ||
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles |
Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
FAQ
1 How long is the delivery period
Depending on the product, the delivery period is different. The customized products are generally about one month, and the conventional products are about 7-10 days
2 How to ensure the quality of the product
Use tabular alumina as an example. Before shipping, we will take pictures, take samples, and send them to the laboratory for physical testing. It is sent to third -party institutions for chemical testing to ensure product quality
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