Advantages

1. Surface consistency
The small unit mosaic structure can flexibly adapt to equipment surfaces with different curvatures, including cylindrical inner walls, conical hoppers, bent pipes, and cyclones. The compatibility can reach 100%, with no suspension gap, solving the problem of large flat liners not being tightly attached to curved surfaces, and avoiding substrate erosion and liner detachment caused by material infiltration into gaps. For devices with diameter changes and irregular surfaces, it can also achieve full coverage protection without blind spots.
2. Interlocking structure, high overall stability
The regular hexagonal geometric shape forms a natural interlocking bite after splicing, and the impact force can be dispersed to the surrounding tiles through the side edges, rather than concentrated on a single tile. Compared with square mosaic tiles, its overall impact resistance and vibration resistance have been improved by more than 20%. Under long-term material impact and equipment vibration, it is not easy for a single tile to fall off, and the overall lining system has higher stability and longer service life.
3. More convenient for local maintenance

Wear and tear usually does not occur evenly across the entire device. The deterioration rate of material impact points may be much faster than downstream areas. For small ceramic parts, damaged parts can usually be identified and repaired locally, rather than treating the entire large lining as a whole. Alumina ceramic hexagonal tiles can simplify maintenance work and reduce unnecessary material replacement.

4. Suitable for areas where installation efficiency is important

The cost of industrial shutdown is high, especially in continuous production facilities. Small ceramic tiles can be arranged according to the actual lining pattern, making them relatively easy to transport compared to large and heavy-duty wear-resistant boards. When the surface treatment and bonding process are properly controlled, it can make installation and subsequent maintenance easier to manage.

Application

Data Sheet

Why Choose Us?

1. Customized mosaic lining layout plan
We not only provide standard alumina ceramic hexagonal tiles. Our technical team can design targeted lining layout plans based on your equipment drawings, surface curvature, and operating parameters, including tile grade selection, size matching, thickness configuration, and laying method design, to ensure the coordination effect and protective performance after on-site construction, and to avoid poor use caused by unreasonable selection.
2. Full grade and full-size product matrix
We have three mainstream grades of 92%, 95%, and 99%, as well as more than 10 conventional size specifications, with a thickness coverage of 3-15mm, which can meet the needs of different working conditions and equipment with different curvatures. We can also customize special formula products, such as ZTA toughened hexagonal tiles and high-temperature resistant tiles, as well as prefabricated mosaic panels of different specifications, to meet your diverse protection needs.
3. Batch consistency

For large-scale lining projects, small differences between batches may cause issues during installation. We pay attention to size, surface condition, and production consistency in order to use the supplied tiles more effectively during on-site installation.

4. Fast delivery and cost-effective direct supply from factories
We have reserved a certain amount of regular size product inventory, and for small batch emergency repair orders, they can be delivered within 3-7 working days. For customized orders, the production cycle is approximately 10-20 days. All products are factory direct sales without any intermediate links. While ensuring high precision and quality, we maintain competitive prices, which can effectively reduce your procurement costs.

FAQ

Q1: What is the core difference between hexagonal tiles and square mosaic tiles?
A1: The core difference lies in structural stress and surface adaptability. After splicing, the hexagonal tiles form an interlocking structure, with more uniform force distribution, better impact resistance and vibration resistance, and are less likely to fall off under vibration conditions. Meanwhile, small hexagonal units have better fitting effects on curved surfaces with smaller joint gaps, making them more suitable for bending and irregular equipment. Square mosaic tiles are more cost-effective and suitable for large flat locations.

Q2: What is the minimum equipment diameter that hexagonal tiles can accommodate?
A2: The minimum adaptable diameter is related to the size of the ceramic tile. The smaller the size of the tile, the smaller the curvature diameter it can adapt to. For example, 12mm hexagonal tiles on opposite sides can accommodate inner walls of pipes with diameters exceeding 100mm, while 20mm tiles on opposite sides are suitable for curved surfaces with diameters exceeding 300mm. You can provide the size of your device, and we will recommend the most suitable tile specifications.

Q3: How to choose the appropriate alumina grade and tile thickness?
A3: The grade is mainly selected based on the severity of wear and moderate corrosiveness. For the transportation of general dry materials such as coal and ash, the 92% grade has high cost-effectiveness; For severe wear and corrosive mud conditions, it is recommended to use a 95% grade; For high purity requirements and strong corrosion conditions, choose the 99% grade. The thickness is selected based on the expected service life, with mild wear ranging from 3-8mm and severe wear ranging from 10-15mm.
Q4: How is the hexagonal mosaic lining constructed and fixed?
A4: The most common method is to use a special high-temperature resistant ceramic adhesive to stick it together. Firstly, clean and level the base surface of the equipment, then evenly apply adhesive, lay hexagonal tiles one by one according to the layout plan, and put them into use after the adhesive is completely cured. For high impact and high vibration positions, we can also provide embedded fixed process solutions to further improve the durability of the lining.