Chemshun Alumina Ceramic Hexagon Tile as Wear Resistant Linings
Description
Technical Parameters
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Aluminum oxide ceramic linings are made with high alumina under 1500 degree temperature firing in kiln. It has high compression strength, low wear resistance and high hardness. There are all kinds of shape, such as square, rectangle, sleeve,cylinder and some special shape.
It is one of the most stable chemical properties and the highest mechanical strength among refractory oxides; Alumina ceramic does not react with most molten metals, only Mg, Ca, Zr and Ti could have a reducing effect on it above a certain temperature; hot Sulfuric acid can dissolve alumina, and hot HCl and HF also have some corrosive effect on it; the vapor pressure and decomposition pressure of alumina ceramics are the smallest.
Wear resistant alumina ceramic linings is good liner for mineral equipment, can be used in cyclone, pipe, bend, discharge,ball mill, etc. Including 92%, 95% and ZTA series products.
HUAO's wear resistant alumina ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.
Products Parameter
| Item/Product | HA92% | HA95% |
| Al2O3 (%) | 92±0.5 | 95±0.5 |
| Bending Strength(MPa) | ≥220 | >280 |
| Fracture Toughness (MPam ½) | >3.6 | >3.9 |
| Rockwell Hardness (HRA) | >82 | >88 |
| Wear Volum (cm3) | <0.5 | <0.3 |
| Density (g/cm3) | >3.6 | >3.7 |
| Viker Hardness (Hv50) | ≥1050 | ≥1150 |
Production process of aluminum oxide ceramic Lining
Its production process is relatively complex, mainly including several steps such as raw material preparation, molding, sintering, and post-processing. High purity alumina powder needs to be selected during the production process, and necessary mixing and grinding should be carried out to ensure the uniformity of the raw materials. Then, the mixed raw materials are molded using methods such as pressure molding or injection molding to obtain the desired shape of the blank.
Next, the billet needs to undergo a high-temperature sintering process. The sintering temperature is usually between 1500 degrees Celsius and 1700 degrees Celsius, which not only enhances the density of the material but also improves its mechanical strength. After sintering, the lining bricks will undergo cooling and necessary post-processing such as grinding and polishing to ensure their surface smoothness and flatness.
application
1. In Power Plant
| System |
Application |
|
Coal conveying system |
Coal conveying pipeline |
|
Belt joint hopper |
|
|
Coal hopper |
|
|
Raw coal hopper |
|
|
Coal feeder |
|
|
Coal pulverizing system |
Coal mill drum |
|
Chute and hopper lining |
|
|
Outlet pipeline |
|
|
Primary air pipe and elbow |
|
|
Pulverized coal pipe and elbow |
|
|
Burner pipeline |
|
|
Dust removing/disposing system |
Dust removing pipe and elbow |
|
Fine fly ash pipe |
|
|
Slay removal |
|
|
Dry ash pipe |
|
|
Limestone crushing and raw fuel preblending system |
Chute |
|
Hopper |
|
|
Raw fuel grinding, homogenization and storage system |
Vertical mill feed chute |
|
Vertical mill air-intake lining board |
|
|
Vertical mill scraper plate |
|
|
Separator |
|
|
Cyclone |
|
|
Fan impeller and shell |
|
|
Mill outlet elbow and expansion joint |
|
|
Firing system |
Tertiary air duct |
|
Elbow of the inlet or outlet of humidifier tower |
|
|
Elbow from grate cooler to electrostatic precipitator |
|
|
Kiln head electrostatic precipitator tail air pipe elbow |
|
|
Discharge |
|
|
Cement grinding system |
Vertical mill feed chute |
|
Mill outlet elbow and expansion joint |
2. In Mineral Processing Industry
| System |
Application area |
|
Materials conveying system |
Concentrate pipeline |
|
Tailing pipeline |
|
|
Backfill mineral |
|
|
Grinding system |
Chute and hopper lining |
|
Outlet pipeline |
|
|
Mineral processing system |
Vibrating chute |
|
Cyclone |
|
|
Entrifugal dehydrator |
3.In Steel Industry
| System |
Application area |
|
Material conveying system |
Hopper |
|
Bunker lining |
|
|
Mixing bine |
|
|
Compounding ingredients system |
Primary mixing drum |
|
Secondary mixing drum |
|
|
Sintered materials conveying system |
Mineral processing hopper under vibrating screen |
|
Long distance mineral processing hopper and bunker |
|
|
Dust removal and discharge system |
Dust removing pipe |
|
Dust collecting pipe |
|
|
Machine tail dust removing pipe |
4. In Coal Preparation Industry
| System |
Application area |
|
Conveying system |
Medium conveying pipeline |
|
Coal washery equipment feeding pipeline |
|
|
Coal washery equipment discharge pipeline |
|
|
Non-pressure gravity flow pipeline |
|
|
Coal washery conveying pipeline |
|
|
Mining equipment |
Horizontal screen bowl centrifuge |
|
Horizontal vibratory screen centrifuge |
|
|
Horizontal coal slurry scroll/screen centrifuge |
|
|
Automatic flocculent make-up system |
|
|
Cyclone |
Pay attention to the selection of products
When selecting alumina ceramic lining bricks, users need to choose according to the actual application environment requirements. Different alumina contents, sintering temperatures, and post-treatment processes can affect the performance indicators of lining bricks. It is recommended to have detailed communication with professional suppliers when purchasing to ensure that the selected products can meet specific usage requirements
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Product quality certification
FAQ
01.What are the benefits of alumina ceramic lining?
Alumina ceramic lining provides many benefits, including:
- Increased wear resistance
- Improved corrosion resistance
- Reduced downtime and maintenance costs
- Longer equipment lifespan
- Enhanced productivity and efficiency
02.What types of equipment can be lined with alumina ceramic?
Alumina ceramic lining can be applied to a wide range of equipment, including:
- Pipes and fittings
- Cyclones and separators
- Ball mills and agitators
- Chutes and hoppers
- Fans and blowers
- Dust collectors and scrubbers
03.How is alumina ceramic lining applied?
Our growth depends on the superior equipment, exceptional talents and continuously strengthened technology forces for Chemshun Alumina Ceramic Hexagon Tile as Wear Resistant Linings. Our company philosophy is the pursuit of excellence and sustainable operation. Under the guidance of the spirit of speed, punctuality and service, we continue to provide more considerate services, and always put the interests of customers first. We have established and improved a position management system that is compatible with talent capabilities, and strive to form a performance-first talent evaluation system.
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