High Alumina Ceramic Hexagonal Tile for Mining
Description
Technical Parameters
The quality of our Wear Compound, RBSIC Straight Tiles, Alumina Grinding Ball and services are much higher than those of our peers. With the continuous support of customers, the company's sales volume continues to rise. Our company now has all kinds of processing equipment to meet the needs of different levels of users. Our professional identification and selection of raw materials are our strengths, and our unremitting efforts to develop, produce and supply the best products for our customers are our goals. We strive to build a learning enterprise, so that enterprises in practice to get continuous development, employees in practice to get continuous progress. In our co-operation with customers, with our customer-based service, we offer not only standard products but also professional solutions for customers.
Products Description
Industrial wear rarely occurs on completely flat surfaces. In chutes, hoppers, silos, or transfer points, materials can change direction, concentrate in certain areas, and repeatedly hit equipment walls. These conditions make the layout of ceramic lining equally important as the ceramic itself. Alumina ceramic hexagonal tiles are small ceramic pieces installed separately, designed to form a continuous protective layer on the surface of equipment. Their six sided geometric shape allows adjacent parts to be closely arranged, making them particularly useful when lining needs to follow curved sections or cover areas containing multiple directional changes. Installation personnel can build liners with smaller units and adjust the layout around the actual equipment structure, rather than relying on a few large blocks.
Huao uses high-purity alumina raw materials and high-temperature firing to produce alumina tiles. The available material grades include 92%, 95%, and 99% alumina, allowing customers to choose specifications based on the severity of the application and project budget. The size and thickness of tiles can also be selected according to the installation area. The current product line includes hexagonal sizes with a length and width of approximately 12-20mm, and a thickness of approximately 3-15mm; the final specifications should be confirmed based on project drawings and production requirements.
Advantages
1. Surface consistency
The small unit mosaic structure can flexibly adapt to equipment surfaces with different curvatures, including cylindrical inner walls, conical hoppers, bent pipes, and cyclones. The compatibility can reach 100%, with no suspension gap, solving the problem of large flat liners not being tightly attached to curved surfaces, and avoiding substrate erosion and liner detachment caused by material infiltration into gaps. For devices with diameter changes and irregular surfaces, it can also achieve full coverage protection without blind spots.
2. Interlocking structure, high overall stability
The regular hexagonal geometric shape forms a natural interlocking bite after splicing, and the impact force can be dispersed to the surrounding tiles through the side edges, rather than concentrated on a single tile. Compared with square mosaic tiles, its overall impact resistance and vibration resistance have been improved by more than 20%. Under long-term material impact and equipment vibration, it is not easy for a single tile to fall off, and the overall lining system has higher stability and longer service life.
3. More convenient for local maintenance
Wear and tear usually does not occur evenly across the entire device. The deterioration rate of material impact points may be much faster than downstream areas. For small ceramic parts, damaged parts can usually be identified and repaired locally, rather than treating the entire large lining as a whole. Alumina ceramic hexagonal tiles can simplify maintenance work and reduce unnecessary material replacement.
4. Suitable for areas where installation efficiency is important
The cost of industrial shutdown is high, especially in continuous production facilities. Small ceramic tiles can be arranged according to the actual lining pattern, making them relatively easy to transport compared to large and heavy-duty wear-resistant boards. When the surface treatment and bonding process are properly controlled, it can make installation and subsequent maintenance easier to manage.
Application
|
Industry |
Equipment system |
Equipment parts |
|
Cerment |
Pre-blending system for crashing limestone and crude fuel |
Chute, Bunker |
|
Raw mill system |
Feed chute, Bunker |
|
|
Cerment mill system |
Chute, Bunker |
|
|
Steel |
Sintered material transport system |
Hopper |
|
Coking system |
Coker hopper |
|
|
Thermal |
Coal Handling system |
Coal hopper,Coal feeder |
|
Port |
Transporting material system |
Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper |
|
Smelting |
Transporting material system |
Measuring hopper, coke hopper, vibrating screen's chute, Intermediate bin |
|
Batching system |
Batch hopper |
|
|
Burning system |
Ash bucket, hopper |
|
|
Chemical |
Transporting material system |
Hopper, Silo |
|
Coal |
Coal handling system |
Bucket wheel machine, coal hopper, coa feeder |
|
Mining |
Transporting material system |
Hopper |
|
Decoration design |
Floor decoration |
Floor |
Data Sheet
|
Spec |
Length(mm) |
Width(mm) |
Thickness(mm) |
|
Square shape |
10--24 |
10--24 |
3--20 |
|
Hexagon shape |
12--20 |
12--20 |
3--15 |
Select key points
Surface curvature of equipment: The smaller the curvature diameter, the smaller the tile size should be selected to ensure the bonding effect.
Severity of wear: Choose high-grade and thick ceramic tiles under severe wear and high impact conditions; Choose the cost-effective 92% grade under mild wear conditions.
Medium performance: Choose 95% or 99% grade for corrosive mud conditions; Dry material conveying can choose a grade of 92%.
Construction requirements: For projects that require high construction efficiency, we can provide prefabricated mosaic panels to accelerate the on-site laying speed.
Why Choose Us?
1. Customized mosaic lining layout plan
We not only provide standard alumina ceramic hexagonal tiles. Our technical team can design targeted lining layout plans based on your equipment drawings, surface curvature, and operating parameters, including tile grade selection, size matching, thickness configuration, and laying method design, to ensure the coordination effect and protective performance after on-site construction, and to avoid poor use caused by unreasonable selection.
2. Full grade and full-size product matrix
We have three mainstream grades of 92%, 95%, and 99%, as well as more than 10 conventional size specifications, with a thickness coverage of 3-15mm, which can meet the needs of different working conditions and equipment with different curvatures. We can also customize special formula products, such as ZTA toughened hexagonal tiles and high-temperature resistant tiles, as well as prefabricated mosaic panels of different specifications, to meet your diverse protection needs.
3. Batch consistency
For large-scale lining projects, small differences between batches may cause issues during installation. We pay attention to size, surface condition, and production consistency in order to use the supplied tiles more effectively during on-site installation.
4. Fast delivery and cost-effective direct supply from factories
We have reserved a certain amount of regular size product inventory, and for small batch emergency repair orders, they can be delivered within 3-7 working days. For customized orders, the production cycle is approximately 10-20 days. All products are factory direct sales without any intermediate links. While ensuring high precision and quality, we maintain competitive prices, which can effectively reduce your procurement costs.
FAQ
Q1: What is the core difference between hexagonal tiles and square mosaic tiles?
A1: The core difference lies in structural stress and surface adaptability. After splicing, the hexagonal tiles form an interlocking structure, with more uniform force distribution, better impact resistance and vibration resistance, and are less likely to fall off under vibration conditions. Meanwhile, small hexagonal units have better fitting effects on curved surfaces with smaller joint gaps, making them more suitable for bending and irregular equipment. Square mosaic tiles are more cost-effective and suitable for large flat locations.
Q2: What is the minimum equipment diameter that hexagonal tiles can accommodate?
A2: The minimum adaptable diameter is related to the size of the ceramic tile. The smaller the size of the tile, the smaller the curvature diameter it can adapt to. For example, 12mm hexagonal tiles on opposite sides can accommodate inner walls of pipes with diameters exceeding 100mm, while 20mm tiles on opposite sides are suitable for curved surfaces with diameters exceeding 300mm. You can provide the size of your device, and we will recommend the most suitable tile specifications.
Q3: How to choose the appropriate alumina grade and tile thickness?
A3: The grade is mainly selected based on the severity of wear and moderate corrosiveness. For the transportation of general dry materials such as coal and ash, the 92% grade has high cost-effectiveness; For severe wear and corrosive mud conditions, it is recommended to use a 95% grade; For high purity requirements and strong corrosion conditions, choose the 99% grade. The thickness is selected based on the expected service life, with mild wear ranging from 3-8mm and severe wear ranging from 10-15mm.
Q4: How is the hexagonal mosaic lining constructed and fixed?
A4: The most common method is to use a special high-temperature resistant ceramic adhesive to stick it together. Firstly, clean and level the base surface of the equipment, then evenly apply adhesive, lay hexagonal tiles one by one according to the layout plan, and put them into use after the adhesive is completely cured. For high impact and high vibration positions, we can also provide embedded fixed process solutions to further improve the durability of the lining.
Please send us your drawings or dimensions. Get the correct tile specifications and quick quotes!
We uphold high-quality High Alumina Ceramic Hexagonal Tile for Mining, sincere service attitude, win-win business philosophy, continuous efforts, innovation, enterprising, willing to cooperate with customers for a long time. Our company adheres to the concept of 'quality-oriented, reputation as the soul, and people-oriented' to provide customers with high-quality, fast and complete services. We are willing to work together with our customers to create a better future! We can carry out independent structural design and R&D work according to customers' needs, and assist customers in preliminary design development and other research work from a professional perspective.
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