Mosaic Lining for Ash Removal Equipment and Pipes
Description
Technical Parameters
It is because of the understanding and tolerance of our customers that we can continuously improve the quality of our Mosaic Tiles, RBSIC Cylones, Alumina Ceramic] and services in the process of correcting deficiencies and accumulating experience. The company adheres to strict scientific management, develops both technology and scale, and relies on management innovation and technological innovation to blaze a path of success with high economic growth. We improve the quality of talents in the enterprise and build a talent structure with both virtues and talents. Our employees understand the importance of establishing a close and harmonious relationship with customers. The company has the ability to continuously introduce new products, new technologies and research and development at home and abroad, and its products are always in the forefront of the development of the times.
Products Description
The main component of 92 alumina ceramic mosaic is high-purity alumina, with an alumina content of over 92%. It is a wear-resistant ceramic lining material made by sintering at high temperatures above 1600 ℃. This product has extremely high hardness and density, far exceeding commonly used steel, and can significantly extend the service life of equipment such as conveying pipelines, chutes, hoppers, etc.
From the perspective of chemical stability, this product has good corrosion resistance to most acid, alkali, and salt solutions. This makes it applicable in fields such as chemical industry and food processing. It can also maintain stability in extreme environments of many chemical reactions and processing processes, ensuring production safety and efficiency.
characteristic
1. High hardness: The Rockwell hardness can reach HRA80~90, second only to diamond and far higher than ordinary wear-resistant steel.
2. Wear resistance: The wear resistance is about 248 times that of manganese steel, and the service life is greatly improved.
3. Lightweight structure: The density is about 3.6g/cm ³, which is only about half of steel, reducing equipment burden.
4. Corrosion resistance: Aluminum oxide has good stability and can withstand corrosive media such as acid, alkali, and salt, without the risk of electrochemical corrosion.
5. High temperature resistance: It can withstand hot environments up to 1250-1600 ℃, far exceeding the temperature that metal lining plates can withstand.
6. Long service life: In industries such as power plants and mines, the replacement cycle of traditional pipelines can be extended several times or even more than 10 years.
Application
92 Alumina Ceramic Mosaic is widely used in large equipment that requires wear-resistant protection, including:
Power plant coal transportation system: used as a lining for coal powder chutes, cyclone separators, and other parts, effectively resisting high-speed coal flow erosion, with a service life of over 10 years.
Cement and building materials industry: used as lining for pipelines, mills, and discharge troughs, significantly reducing equipment wear and reducing maintenance frequency by more than 60%.
Steel metallurgy: used for lining dust ducts, hoppers, and elevators to prevent particle erosion in iron ore and coal tar streams.
Mining and Chemical Industry: Suitable for crushing and screening, washing equipment, chemical tower lining and other scenarios, able to withstand the wear and chemical corrosion of grinding media.
In addition, this product is also commonly used in ports, railway loading and unloading systems, ceramic furnaces, and other fields. As long as there are high erosion and high wear material conveying conditions, this product can be considered for equipment protection. For example, a certain power plant used our Huao's 92% alumina ceramic mosaic tiles to renovate the chute, reducing the wear rate by more than 90% and significantly improving the equipment life.
Technical specifications
| Category | HC90 | HC92 | HC95 | HCT95 | HC99 | HC-ZTA | ZrO2 |
| Al2O3 | ≥90% | ≥92% | ≥95% | ≥ 95% | ≥ 99% | ≥75% | / |
| ZrO2 | / | / | / | / | / | ≥21% | ≥95% |
| Density | >3.50g/ cm3 | >3.60g/cm3 | >3.65g/cm3 | >3.70g/cm3 | >3.83g/cm3 | >4.10g/cm3 | >5.90g/cm3 |
| HV 20 | ≥900 | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1350 | ≥1100 |
| Rock Hardness HRA | ≥80 | ≥82 | ≥85 | ≥88 | ≥90 | ≥90 | ≥88 |
| Bending Strength MPa | ≥180 | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
| Compression strength MPa | ≥970 | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
| Fracture Toughness KIc MPam 1/2 | ≥3.5 | ≥3.7 | ≥3.8 | ≥4.0 | ≥4.2 | ≥4.5 | ≥7.0 |
| Wear Volume | ≤0.28 cm3 | ≤0.25cm3 | ≤0.20cm3 | ≤0.15cm3 | ≤0.10 cm3 | ≤0.05cm3 | ≤0.02cm3 |
| Panel Size | 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm300×300, 200×200, 225×225, 250×250, 400×400, 425×425, 500×500, 600×600. | ||||||
| Ceramic Size | Ceramic tiles are available from 10×10mm to 100×150mm; thickness of ceramic tile can be from 1.5mm to 1.5mm. | ||||||
| Backing Plate | Steel plate with thickness ranging from 3mm to 10mm (optional). | ||||||
| Rubber Thickness | Depends upon the impact stress expected or customer requirement. | ||||||
| Remarks |
Metal+Rubber+Ceramic/Rubber+Ceramic Plain surface or Spherical surface. Studs also aviilable upon request custom shapes can be made. |
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Installation and maintenance recommendations
Installation guidance: During installation, the environment should be kept clean. First, check the flatness of the equipment surface and apply special ceramic adhesive (such as epoxy resin adhesive). According to the size of the lining board, it can be assembled in sequence, with virtual joints first and then fixed to ensure uniform gaps between the lining bricks and no dead corners left. Try to avoid severe impacts and collisions during the collage process. After completion of tiling, the adhesive should be cured under ambient temperature conditions, and it is recommended to wait for 48 hours before putting it into use.
Collision protection: Due to the high hardness but low toughness of ceramic products, hard object impact should be avoided during installation and use. Handle with care during transportation to prevent violent collisions with steel tools.
Maintenance: During normal operation, damaged local lining bricks can be replaced for maintenance, without the need to replace the entire piece. Regularly inspect the lining surface on a daily basis, clean up accumulated dust and sediment to reduce additional wear and tear. Promptly repair or replace any obvious wear or peeling to ensure continuous protection.
Why choose us?
1. Professional manufacturing and customization capabilities: We have years of experience in the research and production of wear-resistant ceramics. The 92% alumina ceramic mosaic tiles we produce use advanced sintering technology, ensuring stable and reliable quality. At the same time, we provide customized specifications and sizes to meet the needs of different devices.
2. Quality assurance: The product has passed strict inspection and meets international standards. Numerous user cases have proven that our ceramic lining significantly extends equipment lifespan and reduces maintenance costs. Product samples can be provided according to demand to experience excellent performance.
3. Comprehensive technical support: We provide complete pre-sales selection, installation guidance, and after-sales service to help customers quickly deploy solutions.
4. Industry reputation: Over the years, we have provided thousands of ceramic lining solutions for industries such as energy, mining, building materials, and steel, with high customer trust. The product has been widely sold both domestically and internationally, and its technology and service have won a good reputation.
FAQ
Q1 : In which industries and devices is this product commonly used?
A1 : 92% alumina ceramic mosaic tiles are suitable for various places that require wear-resistant protection. Typical applications include: coal conveying pipelines and cyclone separator liners in coal-fired power plants, wear-resistant layers for powder concentrators and raw material mills in cement plants, mine conveying systems, and chemical equipment liners. As long as there is high-speed material impact or abrasive wear on the equipment, this type of ceramic mosaic reinforcement can be used.
Q2 : How to install and maintain 92% alumina ceramic mosaic tiles?
A2 : Before installation, please clean the lining surface and apply a suitable adhesive. The tiles should be pieced together piece by piece to ensure even and smooth gaps. Be careful not to strike forcefully or collide with metal tools during construction. After the construction is completed, wait for the adhesive to solidify. Regularly inspect during use and replace in a timely manner if there is any damage. After proper installation, the product will provide long-term stable protection.
Q3 : Can the product be customized in size and shape?
A3 : Yes, it is possible. We can produce 92% alumina mosaic tiles in different sizes, thicknesses, and shapes (square, hexagonal, etc.) according to customer needs to adapt to various equipment sizes and installation methods. The customized processing cycle is generally 15-25 days (depending on the quantity), and specific plans can be communicated with customers.
Spot supply: High quality 92% alumina ceramic lining board, factory price direct supply, welcome to inquire!
Innovative sales methods, marketing methods and public relations are the key to develop our Mosaic Lining for Ash Removal Equipment and Pipes. By focusing on the actual needs of end users, we innovate and change our business model to quickly meet the differentiated and customized needs of the market. We continue to improve management, improve work efficiency, reduce manufacturing costs, and return our customers at reasonable prices.
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