Vulcanization Rubber Backed Ceramics Wear Plate Alumina Ceramics

Vulcanization Rubber Backed Ceramics Wear Plate Alumina Ceramics

Impact panels have the alumina exposed to the material flow whilst being fully embedded within a specially designed elastomer.
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Description

Technical Parameters

Our series of quality standards support our unremitting pursuit of Wear Compound, Alumina Ceramic Lining Rubber Backed Panel, Wear Resistant Panel's stable performance and warm services. In order to meet the increasing service requirements of foreign orders, we have opened a foreign trade department equipped with foreign trade personnel who have relatively rich professional knowledge and skills. Our products are mainly exported to Southeast Asia, the Middle East, North America and Europe. We are committed to providing more advanced technology, better products and more thoughtful services, and contributing to foreign trade development. The enthusiasm and creativity of employees are mobilized by the way of full participation in operation and our company can develop steadily.

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Products Description

Industrial equipment such as chutes, feeders, hoppers and conveyor systems are subject to constant wear and tear due to material falling, sliding and friction. Additionally, the materials being conveyed are often abrasive and rough, causing ongoing damage to equipment. This can lead to expensive repairs and replacements, as well as costly downtime. Impact Ceramic lining Plates are an innovative solution that provide industrial equipment with maximum protection against abrasive and corrosive wear. Made from high-quality, impact-resistant ceramic, these boards are available in a variety of sizes and thicknesses to suit different applications. They can be easily installed over existing equipment to create an extra layer of protection.

The Impact wear plates use rubber as the bonding agent. The rubber is pressed around and between the alumina tiles and steel backing plate. The process of high pressure, heat and a superior bonding agent. This ensures removal of the alumina from the plate is virtually impossible.
Although standard panels are available, individual projects can be engineered by HUAO fully trained and experienced field engineers.
The alumina can be laid out with staggered or aligned joints. Both tiles and cylinders can be used of different sizes and shapes.

 

Application

1. Mining and mineral processing Mining and mineral processing equipment are frequently exposed to abrasive and corrosive materials. Impact ceramic liners are ideal for lining conveyors, chutes and transfer points, providing maximum protection against wear.

2. Cement and steel plants In cement and steel production, feed and conveyor systems are constantly in use. These systems face harsh environments, and Impact Ceramic lining Plates are used to line hoppers, chutes, and other high-wear areas.

3. Waste management Waste management facilities handle abrasive, sharp and corrosive materials. Fitting impact ceramic liners to conveying, separation and sorting equipment ensures additional protection, minimizing maintenance and downtime costs.

Application

Fastening Methods

Backing Plates

Raw Material Feed

Rubber Bond

Plain Rubber with Captive Studs

Head Chute Liner

Studs

Mild Steel

Impact Curtains

Captive Socket

3 Cr12

Chute Liner

Plug Weld

Stainless Steel

Rock Boxes

   

Skirt Boards

   

Bucket Liner

   
Advantages

1. High wear resistance Impact ceramic liners offer excellent wear resistance, ensuring equipment is protected from damage. This reduces equipment downtime and the need for frequent repairs and replacements.

2. Corrosion resistance The ceramic materials used to make impact ceramic liners are corrosion-resistant and ideal for use in harsh industrial environments.

3.Excellent impact resistance Industrial equipment is subject to the effects of heavy loads, material flow, and other external factors. IImpact Ceramic lining Plates provide excellent impact resistance, helping to extend component life and reduce maintenance costs.

4. Easy to install Impact ceramic liners are easy to install with minimal disruption to existing equipment. They can be custom cut to meet specific equipment requirements and simply bolted or welded into place.

 

Photos
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Panel with Cylinders Panel with Hex
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Panel with Tiles Panel with Triangle
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Panel with Backing Plate Panel with Dimple Tiles

 

Specifications

Material Properties

Units

Value

Rubber

Tensile Strength

Mpa

16

Break Extension

%

450-500

Shore Hardness

-

60±5

Break Permanent Deformation

%

30

Main Composition

 

Natural Rubber+SBR

Peel Strength between rubber and ceramic/rubber and steel

Mpa

6

Bonding Strength between rubber and ceramic

Mpa

4

 

Panel Size

300x300, 200x200, 225x225, 250x250, 400x400, 425x425,500x500, 600x600

Ceramic Size

Ceramic tiles are available from 10x10mm to 100x150mm; thickness
of ceramic tile can be from 1.5mm to 50mm

Backing Plate

Steel plate with thickness ranging from 3mm to 10mm(Optional)

Rubber Thickness

Depends upon the impact stress expected or customer requirement.

Remarks

Metal+Rubber+Ceramic/Rubber+Ceramic
Plain surface or Spherical surface. Studs also available upon request
Custom shapes can be made.

FAQ

1 Can you provide free samples?

Yes, we can provide it, please send us specific needs, we will choose the right product sample

2 How long is the delivery period

Depending on the product, the delivery period is different. The customized products are generally about one month, and the conventional products are about 7-10 days

3 How about your delivery time?

A: Usually the shipment is within 15 days after confirming receipt of your payment, someproducts maybe need longer time.

 

Let us establish prosperous future hand in hand for Vulcanization Rubber Backed Ceramics Wear Plate Alumina Ceramics. In terms of corporate culture, we adhere to the people-oriented, user-oriented development approach, and strengthen corporate social responsibility awareness. Furthermore, mentioned below are some of the major factors that have played significant role in our tremendous growth in this domain.

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