
Wear and Cut Resistant Polyurethane Panel
Description
Technical Parameters
Through independent research and development, we innovated a series of Alumina Ceramic Inert Packing Ball, Alumina Cement, Cast Basalt Tiles with independent intellectual property rights. We Sincerely welcome customers from all over the world to visit us, with our multifaceted cooperation and work together to develop new markets, create win-win brilliant future. In today's rapid development, a company must rely on technology to continuously improve product quality if it wants to be a leader in the industry. Our production have been exported to more than 30 countries and regions as first hand source with lowest price.
Products Description
Wear resistant panel is composed of two materials, rubber and ceramic, and has excellent wear resistance and mechanical strength. Among them, the main function of rubber materials is to provide wear resistance and friction, while the main function of ceramic materials is to provide high-temperature stability and corrosion resistance.
Advantage
Wear resistant panel has excellent wear resistance. The hardness of ceramic plates is more than 7 times that of ordinary steel, which can effectively prevent material wear and prolong the service life of equipment. At the same time, it has the elasticity of rubber, which can absorb impacts and avoid mechanical damage to the equipment. And it has excellent corrosion resistance. Ceramics have excellent chemical resistance and can perform excellently in acidic and alkaline environments. The rubber material can protect the ceramic board surface, avoiding corrosion and causing the board tiles to fall off, and replacing them too frequently. Lightweight. But its intensity is very high, which can effectively reduce the labor intensity of workers during installation and use. Wear resistant panels have the characteristic of easy maintenance. Due to the smooth and non porous surface of the ceramic board, the adhesion force of sediment and adhesive is relatively small, making cleaning and maintenance very easy.
Data Sheet
|
Material Properties |
Units |
Value |
|
|
Rubber |
Tensile Strength |
Mpa |
16 |
|
Break Extension |
% |
450-500 |
|
|
Shore Hardness |
- |
60±5 |
|
|
Break Permanent Deformation |
% |
30 |
|
|
Main Composition |
|
Natural Rubber+SBR |
|
|
Peel Strength between rubber and ceramic/rubber and steel |
Mpa |
6 |
|
|
Bonding Strength between rubber and ceramic |
Mpa |
4 |
|
|
Panel Size |
300x300, 200x200, 225x225, 250x250, 400x400, 425x425,500x500, 600x600 |
|
Ceramic Size |
Ceramic tiles are available from 10x10mm to 100x150mm; thickness |
|
Backing Plate |
Steel plate with thickness ranging from 3mm to 10mm(Optional) |
|
Rubber Thickness |
Depends upon the impact stress expected or customer requirement. |
|
Remarks |
Metal+Rubber+Ceramic/Rubber+Ceramic |
|
Name |
Project |
Unit |
Index |
|
Alumina Ceramic |
Alumina Content |
wt% |
292 |
|
Density |
g/cm3 |
23.6 |
|
|
Hardness |
HRA |
N85 |
|
|
Flexural Strength |
20"C, Mpa |
N280 |
|
|
Rubber |
Fracture Toughness |
20"C,Mpa % |
3.65 |
|
Thermal Shock Resistance |
ATc,°C |
250 |
|
|
Surface Roughness |
um |
V.9 |
|
|
Water Absorption |
50.01 |
>1.2 |
|
|
Density |
g/cm3 |
||
|
Elongation |
% |
500 |
|
|
Tensile Strength |
Mpa |
19.6 |
|
|
Shore Hardness |
HA |
60±5 |
|
|
Peel Strength |
Mpa |
212 |
|
|
Temperature Range |
•C |
-40-120 |
|
|
Density |
g/cm3 |
21.05 |
|
|
Polyurethane |
Elongation |
% |
500 |
|
Tensile Strength |
Mpa |
25 |
|
|
Shore Hardness |
HA |
85±5 |
|
|
Steel |
Carbon Steel Plate |
Gpa |
Q235B.A36 |
|
Thickness |
3-10 |
||
|
Bolt |
High Strength Bolts |
4.8Z8.8 |
|
|
Abrasion Resistance |
P=74N. n=800rpm. t=30min |
0.0005g |
|
Application
Wear resistant panel is a new type of material that combines the advantages of rubber and ceramics, and has high wear resistance, impact resistance, and chemical corrosion resistance. Therefore, it has been widely applied in many industries.
Wear resistant panels are widely used in the mining industry. In mines, the excavation process and material transportation can cause serious wear and tear to equipment. Rubber ceramic wear-resistant composite plates can be used in processing machinery, conveyors, and warehouse walls, effectively extending the service life of equipment and reducing maintenance costs.
Secondly, Wear resistant panels are also widely used in the power industry. In thermal power plants, the inner liner, dust removal equipment, and coal mill of the flue gas desulfurization device all need to have high wear resistance. Rubber ceramic wear-resistant composite plates can meet the requirements of these equipment and ensure their normal operation.
In addition, wear resistant panel has also been widely used in industries such as steel, cement, chemical, and metallurgy. These industries all have high-intensity production processes and higher requirements for equipment. Rubber ceramic wear-resistant composite plates can meet the equipment requirements of these industries and help enterprises reduce production costs and improve production efficiency.
Photos Show
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Since the Wear and Cut Resistant Polyurethane Panel has been put into production, through continuous innovation and development, its product functions have become more complete. With the development of the market, we will work harder to provide reliable and stable products and a full range of professional services to global customers. Nowadays, our customers are all over the world, but the entrepreneurial spirit that has been passed down from generation to generation since the establishment of the company has never been forgotten.
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