Wear Resistant HDPE Fender Face Panel

Wear Resistant HDPE Fender Face Panel

Wear resistant panel is compounded by rubber sheet, flat or spherical tiles and steel plate through hot vulcanizing process. It is fixed to equipment surface by means of bolts connection.
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Description

Technical Parameters

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Products Description

 

Wear resistant panel is composed of two materials, rubber and ceramic, and has excellent wear resistance and mechanical strength. Among them, the main function of rubber materials is to provide wear resistance and friction, while the main function of ceramic materials is to provide high-temperature stability and corrosion resistance.

 

Advantage

 

Wear resistant panel has excellent wear resistance. The hardness of ceramic plates is more than 7 times that of ordinary steel, which can effectively prevent material wear and prolong the service life of equipment. At the same time, it has the elasticity of rubber, which can absorb impacts and avoid mechanical damage to the equipment. And it has excellent corrosion resistance. Ceramics have excellent chemical resistance and can perform excellently in acidic and alkaline environments. The rubber material can protect the ceramic board surface, avoiding corrosion and causing the board tiles to fall off, and replacing them too frequently. Lightweight. But its intensity is very high, which can effectively reduce the labor intensity of workers during installation and use. Wear resistant panels have the characteristic of easy maintenance. Due to the smooth and non porous surface of the ceramic board, the adhesion force of sediment and adhesive is relatively small, making cleaning and maintenance very easy.

 

Data Sheet 

 

Material Properties

Units

Value

Rubber

Tensile Strength

Mpa

16

Break Extension

%

450-500

Shore Hardness

-

60±5

Break Permanent Deformation

%

30

Main Composition

 

Natural Rubber+SBR

Peel Strength between rubber and ceramic/rubber and steel

Mpa

6

Bonding Strength between rubber and ceramic

Mpa

4

 

Panel Size

300x300, 200x200, 225x225, 250x250, 400x400, 425x425,500x500, 600x600

Ceramic Size

Ceramic tiles are available from 10x10mm to 100x150mm; thickness
of ceramic tile can be from 1.5mm to 50mm

Backing Plate

Steel plate with thickness ranging from 3mm to 10mm(Optional)

Rubber Thickness

Depends upon the impact stress expected or customer requirement.

Remarks

Metal+Rubber+Ceramic/Rubber+Ceramic
Plain surface or Spherical surface. Studs also available upon request
Custom shapes can be made.

 

Name

Project

Unit

Index

Alumina Ceramic

Alumina Content

wt%

292

Density

g/cm3

23.6

Hardness

HRA

N85

Flexural Strength

20"C, Mpa

N280

Rubber

Fracture Toughness

20"C,Mpa %

3.65

Thermal Shock Resistance

ATc,°C

250

Surface Roughness

um

V.9

Water Absorption

50.01

>1.2

Density

g/cm3

Elongation

%

500

Tensile Strength

Mpa

19.6

Shore Hardness

HA

60±5

Peel Strength

Mpa

212

Temperature Range

•C

-40-120

Density

g/cm3

21.05

Polyurethane

Elongation

%

500

Tensile Strength

Mpa

25

Shore Hardness

HA

85±5

Steel

Carbon Steel Plate

Gpa

Q235B.A36

Thickness

3-10

Bolt

High Strength Bolts

4.8Z8.8

Abrasion Resistance

P=74N. n=800rpm. t=30min

0.0005g

 

Application

 

Wear resistant panel is a new type of material that combines the advantages of rubber and ceramics, and has high wear resistance, impact resistance, and chemical corrosion resistance. Therefore, it has been widely applied in many industries.

 

Wear resistant panels are widely used in the mining industry. In mines, the excavation process and material transportation can cause serious wear and tear to equipment. Rubber ceramic wear-resistant composite plates can be used in processing machinery, conveyors, and warehouse walls, effectively extending the service life of equipment and reducing maintenance costs.

 

Secondly, Wear resistant panels are also widely used in the power industry. In thermal power plants, the inner liner, dust removal equipment, and coal mill of the flue gas desulfurization device all need to have high wear resistance. Rubber ceramic wear-resistant composite plates can meet the requirements of these equipment and ensure their normal operation.

 

In addition, wear resistant panel has also been widely used in industries such as steel, cement, chemical, and metallurgy. These industries all have high-intensity production processes and higher requirements for equipment. Rubber ceramic wear-resistant composite plates can meet the equipment requirements of these industries and help enterprises reduce production costs and improve production efficiency.

 

Photos Show

 

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In order to improve product quality and economic benefits, technical improvement and innovation must be carried out. After in-depth analysis and research, we decided to apply the new technology to our Wear Resistant HDPE Fender Face Panel. We will further accelerate technological transformation, attract outstanding talents, gradually establish a modern enterprise management system. Through more than 8 years of business, we have accumulated rich experience and advanced technologies in the production of our products.

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