92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.
92% &95% Square Hexagon Shape Mosaic Tiles Used For All Types Machines.

92% Hexagon Shape Mosaic Tiles

92% hexagonal shape mosaic tiles are widely used in coal transportation, material conveying systems, powder production systems, ash discharge, dust removal systems, and other severely worn mechanical equipment in enterprises such as thermal power, steel, smelting, machinery, coal, mining, chemical, cement, and port terminals.

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Description

Technical Parameters

Products Description

92% hexagonal shape mosaic tiles are made of high purity 92% alumina with wear resistant lining, specially developed for industrial equipment operating under harsh wear conditions. Through precision pressing and high-temperature sintering processes, each tile has a dense microstructure with high density, low porosity, and consistent dimensional accuracy. Its excellent wear resistance significantly reduces equipment degradation caused by wear and particle impact. Their high compressive strength and chemical stability also enable them to resist corrosion from many industrial chemicals, ensuring reliable performance in both dry and moderately corrosive environments. Even during repeated thermal cycles, structural integrity and dimensional stability can be maintained. These characteristics enable the product to withstand continuous friction from minerals, ores, sand, coal, clinker, and other highly abrasive bulk materials.
Unlike square tiles, hexagonal design provides greater installation flexibility. Geometric shapes are suitable for cylindrical pipes, cones, elbows, cyclone separators, hoppers, chutes, and other complex equipment, saving installation time for installers. This configuration improves surface coverage while reducing the possibility of premature tile detachment during long-term operation.

Advantages

1. Long term stable operation with excellent wear resistance
92% hexagonal shape mosaic tiles are made of high-purity alumina, which has excellent resistance to abrasive wear caused by minerals, coal, cement clinker, silica sand, and other hard particles. The dense ceramic microstructure significantly reduces surface erosion during continuous operation, helping to extend maintenance intervals and reduce replacement frequency. Therefore, equipment downtime and maintenance costs can be effectively controlled.
2. Flexible installation and strong adaptability
Compared to larger ceramic panels, mosaic tiles can easily adapt to complex contours, including cylindrical pipes, bends, hoppers, cones, and curved container walls. The smaller tile size allows installers to achieve tighter alignment and smoother transitions, reducing installation waste while improving the integrity of the lining.
3. High mechanical strength and stable performance
Each tile is produced under controlled sintering conditions to achieve consistent density, high compressive strength, and excellent impact resistance. Even in demanding conveying systems that experience continuous vibration or heavy material flow, ceramic lining can maintain dimensional stability and reliable performance without premature cracking or deformation.
4. Chemical and heat resistance
Alumina oxide composites have excellent resistance to most acids, alkalis, moisture, oxidation, and corrosion. It can maintain stable mechanical properties over a wide range of operating temperatures, making it suitable for harsh industrial environments where wear and chemical erosion occur simultaneously.

Application

Industry	Equipment system	Equipment parts
Cerment	Pre-blending system for crashing limestone and crude fuel	Chute, Bunker
	Raw mill system	Feed chute, Bunker
	Cerment mill system	Chute, Bunker
Steel	Sintered material transport system	Hopper
Steel	Coking system	Coker hopper
Thermal	Coal Handling system	Coal hopper,Coal feeder
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute, Intermediate bin
	Batching system	Batch hopper
	Burning system	Ash bucket, hopper
Chemical	Transporting material system	Hopper, Silo
Coal	Coal handling system	Bucket wheel machine, coal hopper, coa feeder
Mining	Transporting material system	Hopper
Decoration design	Floor decoration	Floor

Physical & Mechanical Properties

Parameter	92% Standard Grade	95% High Purity Grade
Bulk Density	≥3.60 g/cm³	≥3.65 g/cm³
Rockwell Hardness	≥HRA 85	≥HRA 88
Bending Strength	≥220 MPa	≥280 MPa
Compressive Strength	≥1500 MPa	≥1800 MPa
Wear Volume	≤0.5 cm³	≤0.3 cm³
Water Absorption	≤0.01%	≤0.01%
Maximum Working Temperature	1300℃	1500℃

Size

Spec	Length(mm)	Width(mm)	Thickness(mm)
Square shape	10--24	10--24	3--20
Hexagon shape	12--20	12--20	3--15

Packaging & Global Logistics

1. Multiple export packaging options
Standard cardboard tray packaging: Mosaic boards separated by cardboard, packed in export cardboard boxes, wrapped and fixed on fumigation free wooden pallets with stretch film, suitable for full container offshore shipping, anti-collision and moisture-proof.
Small trial order packaging: The sample quantity is packed in reinforced cardboard boxes with bubble wrap protection for international express delivery of testing batches.
Customized brand packaging: supports printing customer exclusive logos, marks, and product specification labels on the outer box, serving global industrial material distributors and engineering contractors.
2. Negotiable trade terms and stable delivery cycles
We provide various trade terms such as EXW, FOB Qingdao, CFR, and CIF according to customer needs. Regular inventory specifications can be delivered within 10-15 working days after receiving advance payment; Fully customized special sizes and shapes require 20-25 working days for production. The annual production capacity reaches 18000 tons, which can stably supply long-term annual framework orders without the risk of supply interruption.

Why choose our Huao's 92% hexagonal shape mosaic tiles?

1. Strict material control
Each batch of alumina raw materials is carefully selected to maintain consistent density, hardness, and wear resistance.
2. Precision manufacturing
Advanced molding and firing processes ensure uniform size, making installation faster and reducing on-site adjustments.
3. Support customization
Customizable in different sizes, thicknesses, backing materials, and installation methods to meet various conveying and wear applications.
4. Reliable quality inspection
The finished product undergoes comprehensive testing before shipment to verify its physical properties and dimensional accuracy.
5. Global export experience
We provide professional export support to customers in the mining, cement, steel, power generation, and bulk material processing industries.

FAQ

Q1: Can you customize different sizes and thicknesses?
A1: Yes. We can manufacture various sizes and thicknesses according to customer drawings or application requirements. Special shapes and installation modes are also available for selection.
Q2: What type of adhesive is recommended for installation?
A2: The recommended adhesive depends on the working temperature, working environment, and substrate. Our technical team can recommend suitable ceramic adhesives or installation solutions for your project.
Q3: How to choose the appropriate alumina content?
A3: The choice depends on the degree of wear, impact force, operating temperature, and budget. Our engineers can recommend the most suitable specifications after evaluating your application.
Q4: Do you provide samples before placing bulk orders?
A4: Yes. Sample orders can be used for quality assessment and compatibility testing before mass production.

Whether you need standard products or a customized 92% hexagonal shape mosaic tile solution, we can help you choose the right wear resistant ceramic for your application.

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