Ceramic Rubber Liner
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Description
Technical Parameters
Products Description
Ceramic rubber liner is filled with high-alumina ceramics in energy-absorbing rubber or polyhydrogen liner, and through heat vulcanization and steel liner.
Energy-absorbing rubber pads help reduce low-impact energy and prevent ceramic tile breakage, steel back panel with screw posts for easy installation.
Features
High-alumina ceramic rubber liner tile has high wear resistance, acid and alkali resistance, and can effectively prolong the service life of equipment. It is considered to be the best choice for anti-wear and anti-corrosion materials; the wear resistance of alumina ceramics is 200 times that of special manganese, 170 times that of high chromium cast iron; the hardness is much higher than that of wear-resistant steel and stainless steel.
Application
The wear-resistant ceramic rubber liners are widely used for serious abrasive environments, such as chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including, but not limited to:
♦ Coal Preparation Plants ♦ Coal Fired Power Stations
♦ Mineral Processing Plants ♦ Cement Plants
♦ Chemical Plants ♦ Steel & Iron Plants
♦ Railway Stations ♦ Ports
| Application | Fastening Methods | Backing Plates |
| Raw Material Feed | Rubber Bond | Plain Rubber with Captive Studs |
| Head Chute Liner | Studs | Mild Steel |
| Impact Curtains | Captive Socket | 3 Cr12 |
| Chute Liner | Plug Weld | Stainless Steel |
| Rock Boxes | ||
| Skirt Boards | ||
| Bucket Liner |
Technical Information
1) Alumina tiles: content of Al2O3 is 92% or 95%
2) Density: 3.64g/cm3
3) Compressive strength: above 2,000MPa
4) Water absorption: <0.01
5) Crushing strength: ≥520kN
6) Hardness: 9 (Mohs)
7) Size: 40mm-75mm
Packing: cartons
Products Specification
| Material Properties | Units | Value | |
| Rubber | Tensile Strength | Mpa | 16 |
| Break Extension | % | 450-500 | |
| Shore Hardness | - | 60±5 | |
| Break Permanent Deformation | % | 30 | |
| Main Composition | Natural Rubber+SBR | ||
| Peel Strength between rubber and ceramic/rubber and steel | Mpa | 6 | |
| Bonding Strength between rubber and ceramic | Mpa | 4 | |
| Panel Size | 300x300, 200x200, 225x225, 250x250, 400x400, 425x425,500x500, 600x600 |
| Ceramic Size |
Ceramic tiles are available from 10x10mm to 100x150mm; thickness of ceramic tile can be from 1.5mm to 50mm |
| Backing Plate | Steel plate with thickness ranging from 3mm to 10mm(Optional) |
| Rubber Thickness | Depends upon the impact stress expected or customer requirement. |
| Remarks | Metal+Rubber+Ceramic/Rubber+Ceramic Plain surface or Spherical surface. Studs also available upon request Custom shapes can be made. |
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