Inert Packing Balls

Inert Packing Balls

Inert packing balls are made from high-purity alumina raw materials through advanced molding and sintering techniques, and are used as key bed support media, catalyst protection layers, and fluid distribution components in fixed bed reactors and packed towers. It can provide excellent chemical inertness, mechanical strength, and thermal stability under various process conditions.
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Description

Technical Parameters

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Products Description

 

Alumina ceramic inert packing ball is an industrial material widely used in industries such as petroleum, chemical, fertilizer, natural gas, environmental protection, metallurgy, sulfuric acid, etc. It is mainly used as a covering support material and tower packing for catalysts in reactors. It can buffer the impact of liquid and gas entering the reactor on the catalyst, protect the catalyst, and improve the distribution of liquid and gas in the reactor

HUAO offers alumina inert filler balls of various purities and sizes to match specific working environments. Under strict process control, each batch of products can ensure consistent size, minimum porosity, and long-term durability under harsh operating conditions.

 

 

Advantages

 

Our products can be applied to multiple production processes, including raw material crushing, fine grinding, and pneumatic conveying, to meet the wear resistance requirements of different equipment. Customers can reduce communication and coordination among multiple suppliers through unified procurement, while also facilitating the matching of grinding media and equipment lining performance, reducing abnormal wear caused by material incompatibility.
The alumina grinding medium uses high-purity alumina, which is precisely shaped and sintered at high temperatures to form a dense structure that can withstand continuous impact and friction. During long-term operation, its wear is low, which helps maintain stable grinding efficiency and reduces downtime and maintenance costs caused by frequent replacement of grinding media.
Alumina ceramics have stable chemical properties and are not easily reactive with most processing materials. The wear particles generated during use are mainly composed of alumina, which can reduce the risk of other impurities entering the material. Therefore, it is particularly suitable for production processes that require high whiteness, purity, and finished product performance.
We have established a quality control system from raw material inspection, production process to finished product testing, and continuously monitor key performance. Controlling the performance deviation of different batches of products within 2% helps maintain a stable wear rate and grinding effect. For continuous production, this consistency can reduce process parameter adjustments and improve the stability of production management.
The high wear resistance and chemical erosion significantly reduce the frequency of industrial equipment replacement. It can reduce maintenance downtime, protect downstream catalysts, and lower overall costs.

 

 

Application 

Inert alumina ceramic balls are widely used in various industrial fields due to their chemical stability, thermal stability, and high mechanical strength. In the petrochemical industry, inert alumina ceramic balls are used in refining, catalytic cracking, hydrogenation refining and other units as catalyst support beds to prevent catalyst particle loss, optimize fluid distribution in reactors, and protect precious metal catalysts. In the chemical industry, such as synthetic ammonia, methanol, ethylene and other chemical production, it can be used as a filler in fixed bed reactors to improve heat and mass transfer efficiency. In the fields of environmental protection and exhaust gas treatment, such as flue gas desulfurization and catalytic combustion of volatile organic compounds, it can be used as a catalyst carrier to extend the service life of the catalyst. In the pharmaceutical and food industries, due to its pollution-free and non leaching characteristics, it has become an ideal filler for the synthesis of pharmaceutical intermediates, food grade solvent refining, and other fields.

 

 

packaging and shipping

Packaging

  • Standard Bags: 25 kg moisture-proof woven bags (PE inner liner), customized bag sizing available upon request.
  • Bulk Packaging: 1000–1300 kg jumbo bags (ton bags) secured on wooden/fumigated pallets for seamless forklift loading.
  • Export Protection: All pallets are shrink-wrapped and strapped to ensure thermal and physical protection during overseas transit.

 

Shipping

  • Sea Freight (FCL): Recommended for bulk shipments. A standard 20ft container accommodates approx. 20 pallets, with a total load of 25–27 metric tons depending on port weight limits.
  • Air & Express Freight: Flexible door-to-door or door-to-airport solutions available for urgent orders or sample testing.
  • Trade Terms: Flexible Incoterms including EXW, FOB, CFR, CIF, and DDP, backed by complete export documentation and customs clearance handling.

 

Why choose us?

 

At HUAO, we focus on high-performance refractory materials and wear-resistant ceramics, providing on-site tested solutions for refining, chemical processing, and environmental systems. We provide customers with detailed product parameter tables and offer customized services.
Each batch of HUAO inert packaging media undergoes strict quality verification throughout the entire production chain, from raw material screening, high-pressure molding to high-temperature sintering. Our multi-stage testing process ensures strict dimensional tolerances, high compressive strength, and chemical stability. This strict control can prevent bed turbulence, protect downstream equipment, and reduce customers' total operating costs.
Whether your process requires strict acid resistance, extreme heat shock resistance, customized sizes, or large-scale supply, HUAO's engineering team will work directly with your technical team to provide the best solution.
By combining reliable manufacturing capabilities with fast delivery cycles, customized production, and responsive technical services, HUAO is committed to becoming a long-term and stable supply partner for your process operations.

 

 

FAQ

 

Q1: What is the main use of inert packing balls?
A1: They are installed as supporting media in packed towers and catalyst beds, helping to evenly distribute gases and liquids while protecting the catalyst from mechanical shock and maintaining stable process operation.

Q2: Which materials are available?
A2: We produce ceramic filler balls with different alumina contents to meet various requirements for chemical resistance, mechanical strength, and operating temperature.

Q3: Can you customize the size?
A3: Yes. In addition to common standard diameters, customized sizes and special specifications can also be produced according to project requirements and applicable technical standards.

Q4: How do you ensure product quality?
A4: Each production batch must undergo size, bulk density, water absorption, compressive strength, and visual inspection before shipment to ensure consistent performance.

 

 

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L23A2410

L23A2434

 

 

 

 

 

 

 

 

Product Quality Certification

 

 

 

product-800-362

 

 

Factory Show

 

 

 

 

 

product-1-1

 

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Technical specification

 

Brand

HA-92

HA-95

HA-99

HA-99.5

AL2O3(%)

≥92

≥95

≥99

≥99.5

Fe2O3(%)

≤0.2

≤0.15

≤0.1

≤0.05

Bulk density(g/cm³)

≥3.20

≥3.40

≥3.50

≥3.60

Packing density(g/cm³)

1.80

1.85

2.00

2.10

Unit compressive Strength(13mm/N)

≥5000

≥5500

≥6000

≥7000

Water Absorption(%)

≤5

≤5

≤5

≤5

Color

White

White

White

White

Noted: Water absorption can be customized according to customer's requirement

 

Specification

Nominal Diameter Tolerance Range
0.5 – 1 mm ±0.1 mm
2 – 3 mm ±0.2 mm
4 – 6 mm ±0.3 mm
8 – 10 mm ±0.5 mm
12 – 15 mm ±0.8 mm
20 – 25 mm ±1.0 mm
30 – 50 mm ±2.0 mm
60 – 90 mm ±3.0 mm

Custom sizes available upon request. Size selection should be based on catalyst pellet dimensions, reactor diameter, and process flow rates.

   
     

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