95 Alumina Ceramic Tube

95 Alumina Ceramic Tube

Heavy industry transportation pipelines face continuous internal wear from high-speed solid particles, corrosive mud, and high-temperature bulk materials, resulting in thinning of pipe walls, leakage, and frequent replacement. The 95 alumina ceramic tube is designed to solve the serious problem of pipeline corrosion.
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Description

Technical Parameters

_20190507135743

Products Description

 

In many industrial production processes, pipelines come into continuous contact with powders, particles, slurries, and other abrasive materials. Over time, ordinary metal pipelines may experience wall thinning, deformation, or unexpected leaks, leading to increased maintenance costs and production interruptions. Ceramic tube lining technology provides an effective method for improving the durability of these systems.

The 95 alumina ceramic tube is made of high-purity alumina material and manufactured through controlled molding and high-temperature sintering processes. During the production process, the ceramic structure has been carefully developed to achieve a balanced combination of hardness, density, and structural stability. Unlike traditional metal protection methods, alumina ceramics form a durable protective layer between the transported materials and equipment surfaces.

This type of ceramic tube is mainly installed in areas where pipelines, elbows, pneumatic conveying lines, and other abrasive materials move at high speeds. Its smooth inner wall helps maintain stable material flow and reduces turbulence caused by surface roughness. Ceramic pipes can effectively reduce the frequency of pipeline replacement in systems that transport mineral powder, coal ash, ceramic raw materials, or chemical particles.

 

 

Advantages

 

1. Effectively protect high wear pipeline systems

In many industrial production processes, pipelines continuously transport materials containing abrasive particles, such as minerals, powders, ashes, and chemical raw materials. The continuous friction between the material and the pipe wall will gradually reduce the thickness of the pipeline and lead to unexpected maintenance issues. Ceramic tubes provide a reliable internal protective layer that helps reduce direct damage to metal based tubes and extend the service life of conveying systems.

2. Excellent surface smoothness and flowability

Unlike traditional metal pipes that have rough inner surfaces after long-term wear, 95 alumina ceramic tubes maintain smooth inner walls during operation. This smooth surface reduces material accumulation, improves transportation efficiency, and helps maintain a stable material flow. This is particularly beneficial for systems where blockages or material adhesion may affect production continuity.

3. Strong resistance to abrasive particles

The dense ceramic structure provides excellent resistance to repeated contact with hard particles. In applications involving quartz sand, coal powder, ore particles, or other abrasives, ceramic tubes can effectively slow down surface erosion and maintain reliable protection under continuous working conditions.

4. Excellent chemical corrosion resistance and high temperature resistance
High purity alumina has extremely stable chemical properties and does not react with most acids, bases, salts, and organic solvents. It can be used to transport corrosive slurries such as limestone slurry, acidic slurry, and chemical powder, without precipitating impurities to contaminate the transported materials. In terms of temperature resistance, it can work stably for a long time in environments up to 450 ℃ and can withstand instantaneous temperature fluctuations, making it suitable for transporting high-temperature bulk materials such as hot clinker and hot fly ash.

 

 

Applications

 

1. Pneumatic conveying system

Pneumatic conveying equipment transports materials at high speed through pipelines, generating strong impact and friction between particles and pipe walls. Ceramic pipes are usually installed in areas with frequent wear and tear, such as bends, conveying sections, and discharge pipelines, which helps improve the durability of the system and reduce the frequency of replacement.

2. Mining and Mineral Processing Industry

Mining operations involve transporting hard materials such as ore, concentrate, and mineral powder. These materials will rapidly wear down ordinary steel pipes during continuous motion. Ceramic tube protection provides a durable solution for slurry pipelines, powder conveying systems, and processing equipment where wear resistance is crucial.

3. Production of cement and building materials

The cement plant processes a large amount of raw materials, clinker, and grinding powder throughout the entire production process. Serious internal wear often occurs in conveying pipelines, separators, and material conveying systems. Ceramic tubes help protect these components and support more stable production operations.

4. Coal fired power plants

Power generation facilities typically transport coal powder, fly ash, and other particulate matter through pipelines. High speed particles can cause severe erosion, especially at bends in pipelines. Installing ceramic pipe lining in these areas helps maintain the integrity of the pipeline and reduce unexpected shutdowns.

5. Chemical and industrial powder processing

Many chemical industries require reliable transportation systems for processing fine powders and granular materials. Ceramic tubes provide a stable inner surface that reduces wear related pollution while maintaining consistent material movement during production.

 

 

Product Size

 

Size Length(mm) Width(mm) Thickness(mm) Shape
10x10 10 10 1.5-10 Mosaic/hexagonal
11.55x11.55 11.55 11.55 3-12 Mosaic/hexagonal
12x12 12 12 3-12.7 Mosaic/hexagonal
17.5x17.5 17.5 17.5 4-10 Mosaic/hexagonal
20x20 20 20 5-15 Mosaic/hexagonal
25x25 25 25 5-15 Mosaic/hexagonal
50x25 50 25 5-10 Plain Tile without hole
50x50 50 50 5-15 Plain Tile without hole
100x100 100 100 6-15 Plain Tile with or without hole
150x100 150 100 6-100 Plain Tile with or without hole
Remark:  More than 2000 sizes and shapes are available up to customer requests        
We also produce high impact resistant rubber wear pads, which can be used together with ceramic wear pad to offer optimal wear and impact protection.


 

Why choose us?

 

1. Professional solutions for pipeline wear protection

Industrial pipelines often face continuous erosion from powders, particles, and high-speed materials during transportation. Compared to flat wear-resistant protection products, ceramic tubes provide complete inner wall coverage, which helps reduce weaknesses caused by uneven protection. We focus on providing ceramic solutions that are compatible with different pipeline operating environments.

2. Stable ceramic manufacturing technology

The performance of ceramic tubes depends on material purity, molding accuracy, and sintering quality. We control important production processes to maintain consistent wall thickness, smooth inner surfaces, and reliable structural strength. Our 95 alumina ceramic tubes from Huao are specially produced for applications that require stable protection in demanding material conveying systems.

3. Better adapt to complex pipeline conditions

Different industries use different pipeline designs, including straight pipes, bent pipes, discharge sections, and high wear connection areas. We can provide suitable dimensions and processing options based on equipment drawings or application requirements to help customers achieve better installation compatibility.

4. Pay attention to actual engineering requirements

A successful ceramic lining solution requires more than just selecting material grades. The characteristics of the conveying material, impact angle, flow rate, and working temperature can all affect the service life. We evaluate these conditions to help customers choose more suitable product solutions.

 

 

FAQ

 

Q1: Why use ceramic tubes instead of traditional metal tubes?
A1: When metal pipes are exposed to continuous particle impact and friction, the walls may rapidly thin. Ceramic pipes provide a harder protective surface, helping to reduce wear and extend the service life of piping systems.
Q2: What factors should be considered when choosing ceramic tubes?
A2: Important factors include the hardness, particle size, impact strength, pipe diameter, operating temperature, and installation method of the conveyed material. The right choice can help achieve better performance and avoid unnecessary replacement costs.
Q3: Can ceramic pipes be customized according to different pipeline designs?
A3: Yes. Ceramic pipes can be produced in different lengths, diameters, and specifications according to project requirements. For areas such as bends, transition sections, and high wear sections, special solutions can also be considered.
Q4: How is the ceramic tube installed inside the equipment?
A4: The installation method depends on the equipment structure and operating conditions. Common methods include adhesive bonding, mechanical fixation, or combination solutions. Proper installation is crucial for achieving the expected lifespan.

 

 

Send your pipeline details to us. We will provide a suitable solution and quotation.

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