Advantages

1. Double protection to prevent impact and wear
The impact ceramic lining plate combines the high wear resistance of alumina ceramics with the excellent impact buffering performance of rubber. The surface ceramic layer resists the cutting wear of hard materials, while the middle rubber layer absorbs impact energy through elastic deformation and disperses the impact force transmitted to the ceramic and equipment substrate. It can withstand continuous impact of bulk materials falling more than 5 meters, solving the common problem of rapid fracture and failure of pure ceramic lining and cast stone lining at high impact positions. Under the same impact wear conditions, its service life is 2-3 times that of high chromium cast iron lining and 5-8 times that of ordinary manganese steel lining.
2. Noise reduction and vibration reduction effect
The rubber buffer layer can effectively absorb the vibration and noise generated when the material hits the equipment wall. Compared with steel lining and pure ceramic lining, the working noise of the equipment is reduced by 10-15 dB. It improves the working environment of the production workshop, reduces the vibration damage caused by long-term material impact on the equipment body, and extends the overall service life of the equipment structure.
3. Modular design for quick installation and maintenance
This product is supplied in the form of standard modular panels and prefabricated in the factory. On site installation only requires fixing the panels one by one through bolts or welding, without the need to mix adhesives on site and wait for curing. Installation efficiency is 3-4 times higher than sticking ceramic lining, which can greatly shorten equipment downtime for maintenance. When local wear and tear occur, only the damaged panel needs to be replaced without the need for overall disassembly, greatly reducing maintenance costs and downtime.
4. Reliable adhesion that will not come off
Ceramics, rubber, and backboards are integrally formed through high-temperature and high-pressure vulcanization processes, rather than simple adhesive bonding. During the vulcanization process, the rubber completely penetrates into the gaps of the ceramic unit, forming a strong mechanical joint. The peel strength between rubber and ceramic reaches 4MPa, and the overall peel strength of the panel reaches 6MPa. Under normal use, ceramics will not fall off or delaminate, ensuring long-term stable operation of the lining.

Application

1. Transfer chute in bulk material handling

The conveyor trough receives materials from conveyors, feeders, or elevated equipment. The combination of falling distance and material velocity can cause severe local impacts. The impact ceramic lining plate can be installed in the receiving area and other concentrated wear points to protect the surface of the chute from repeated particle contact.

2. Mining ore processing system

Crushed ore may contain hard particles with irregular shapes and considerable mass. When these materials enter the hopper, chute, or transfer equipment, the impact generated will quickly damage the unprotected steel. Ceramic rubber plates are suitable for areas subjected to heavy material impact and sustained wear.

3. Coal preparation and transportation

The coal conveying equipment processes a constant flow of granular materials through coal bunkers, feeders, chutes, and transfer stations. Rubber backed ceramic panels can be used in locations where coal repeatedly impacts equipment walls, helping to protect the underlying steel while adapting to mechanical impacts.

4. Cement and clinker processing

Cement plants transport abrasive raw materials, clinker, and other mineral products through numerous conveying systems. Chutes and hoppers may experience sliding wear and direct impact. Ceramic rubber lining can be selectively applied to the parts exposed to the maximum material load, rather than unnecessarily lining every surface.

Product photos

Specifications