Square Alumina Ceramic Mosaic Tiles
Description
Technical Parameters

Products Description
Square alumina ceramic mosaic tiles are known for their small square shapes (10 × 10mm to 25 × 25mm) and customizable designs. Unlike single ceramic liners or rubber sheets, these tiles are formed by sintering high-quality alumina powder (Al ₂ O3 ≥ 92%/95%/99%) at 1650 ° C to form a dense alpha alumina crystal structure. It comes in standard thickness (3-20mm) and rubber/steel backing combinations to choose from, with each tile having precise dimensional accuracy (± 0.5mm) and smooth chamfered edges to minimize material accumulation and friction between tiles. They are highly suitable for curved, irregular, or hard to reach equipment surfaces, providing seamless and durable protection against severe material wear and impact. As a multifunctional wear-resistant product, square alumina ceramic mosaic tiles are commonly used in the cement, steel, mining, and power industries.
Advantages
1. Strong wear resistance and long service life
The Mohs hardness of square alumina ceramic mosaic tiles is 9, and their wear resistance is 266 times that of manganese steel and 171.5 times that of high chromium cast iron. In high wear areas such as coal chutes and ore hoppers, they can maintain structural integrity for 3-5 years, which is 5-8 times longer than steel or rubber liners. The dense alumina structure can resist the erosion of particulate materials, reducing maintenance frequency and downtime.
2. Modular impact resistant design
The square mosaic pattern design is used to evenly dissipate impact energy, prevent crack propagation and tile detachment. Unlike large ceramic panels that break under heavy material impact, individual tiles independently absorb the impact, ensuring that partial damage does not spread. This design is crucial for high impact equipment such as crusher discharge chutes and conveyor transfer points.
3. Lightweight and load reduction
The density of square alumina ceramic mosaic tiles is 3.6-3.65 g/cm ³ (half of steel), which can significantly reduce equipment load. A lighter lining can reduce structural stress, energy consumption, and mechanical fatigue, extending the lifespan of hoppers, pipelines, and chutes.
4. Easy to install and maintain
Modular design can achieve simple and fast installation through bonding or bolt connections. Damaged tiles can be replaced separately without removing the entire lining, thereby reducing repair costs. A smooth, non stick surface can prevent material accumulation and minimize cleaning and maintenance work.
Application
|
Industry |
Equipment system |
Equipment parts |
|
Cerment |
Pre-blending system for crashing limestone and crude fuel |
Chute, Bunker |
|
Raw mill system |
Feed chute, Bunker |
|
|
Cerment mill system |
Chute, Bunker |
|
|
Steel |
Sintered material transport system |
Hopper |
|
Coking system |
Coker hopper |
|
|
Thermal |
Coal Handling system |
Coal hopper,Coal feeder |
|
Port |
Transporting material system |
Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper |
|
Smelting |
Transporting material system |
Measuring hopper, coke hopper, vibrating screen's chute, Intermediate bin |
|
Batching system |
Batch hopper |
|
|
Burning system |
Ash bucket, hopper |
|
|
Chemical |
Transporting material system |
Hopper, Silo |
|
Coal |
Coal handling system |
Bucket wheel machine, coal hopper, coa feeder |
|
Mining |
Transporting material system |
Hopper |
|
Decoration design |
Floor decoration |
Floor |
Size
|
Spec |
Length(mm) |
Width(mm) |
Thickness(mm) |
|
Square shape |
10--24 |
10--24 |
3--20 |
|
Hexagon shape |
12--20 |
12--20 |
3--15 |
FAQ
Q1: What is the payment method?
A1: 30% paid for deposit by T/T after palcing order,the balance to be paid before shipment.
Q2: Can you provide free samples?
A2: Yes, we can provide it, please send us specific needs, we will choose the right product sample.
Q3: What packaging?
A3: Depending on the size of the cargo, the packaging is different. There are cartons, wooden boxes, and ton packages. According to customer needs or special requirements of the goods, choose the appropriate packaging.
Tired of frequent lining changes, complex surface adaptation issues, and high maintenance costs? HUAO's square alumina ceramic mosaic tiles provide a better solution for complex and high wear industrial surfaces.
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